Case Study

Donegal Mica & Pyrite Redress

This project removed only the damaged external leaf, preserved internal finishes, and integrated upgraded thermal detailing—achieving structural integrity without requiring the homeowners to vacate.
Donegal Mica & Pyrite Redress

Project Overview

Timeline: Ongoing

In Donegal, a region severely impacted by defective concrete blocks containing mica and pyrite, homeowners face difficult choices about how to rebuild their homes safely and affordably. One such project involved the restoration of a private home built 15–18 years ago. The goal was to retain as much of the original structure as possible while delivering a robust, thermally efficient, and future-proofed solution.

Main Contractor
Homeowner
Structural Engineer
Noel McGahn, Micah Engineering
ICF Supplier
Amvic Building System

The Challenges

The property was structurally compromised due to long-term long-term mica and pyrite impact on masonry blockwork, primarily affecting the external leaf. A conventional rebuild would have required full demolition and temporary relocation of the occupants—a costly and disruptive process.

Key challenges included:

ICF Homes, a smarter approach to mica and pyrite repairs

Amvic’s in-house technical team provided full design assistance, including:

• U-value calculations

• Condensation risk assessments

• Structural loading analysis

• Detailing of wall junctions and service penetrations

These calculations ensured the rebuild met both regulatory standards and performance expectations, while also supporting the homeowner’s eligibility under the redress scheme.

This Donegal rebuild demonstrates how insulated concrete formwork can offer a low-disruption, high-performance solution for homes affected by defective blocks. By retaining the internal structure and replacing only the damaged exterior leaf, the homeowner avoided temporary relocation and reduced project costs.

• Minimal disruption: Occupants remained in the home throughout the works

• Improved performance: Enhanced thermal and structural resilience

• Fast and efficient: Clean installation with integrated services

• Long-term value: Durable, low-maintenance building envelope

The Amvic ICF Solution

Working closely with structural engineer Noel McGahn of Micah Engineering, Amvic proposed a practical and effective rebuild solution using its Insulated Concrete Form (ICF) system.

1

Selective Demolition

Only the damaged outer leaf was removed and the internal blockwork remained untouched.

2

Thermal Detailing

An additional insulation layer was added up to the window frame to eliminate thermal bridging.

3

Window Reconfiguration

Existing windows were extended outwards by four inches to align with the new wall face, allowing complete insulation continuity.

4

Foundation Adjustments

The footing was extended to accommodate the widerwall build-up.

5

Service Integration

Existing services were redirected and fully embedded withinthe new ICF structure.

6

ICF Wall System

A new ICF outer wall—constructed with reinforced concrete at approximately four times the density of standard masonry—was installed and mechanically tied back to the original inner leaf, which in turn gained added stability from the new structural envelope.

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